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Smart Factory
1What is a smart factory?
ICT-based Smart Factory ensures connectivity and visibility through IT network of all resources related to production activities (4M1E), and optimizes operational efficiency by management of data-based systems.
Evolution direction
Core success factors
Connectivity 4M1E :
Man, Machine, Material, Method, Environment VisibilityAnalytics & Prediction ControlOptimization
Man, Machine, Material, Method, Environment VisibilityAnalytics & Prediction ControlOptimization
Required IT technology
RFID, Barcode, Mobile, Sensors, etc. Data WarehouseData Visualization Big Data Analysis, Cloud Automation Technology
2Best Smart Factory based on new and renewable energy
- SHINSUNG E&G - Smart Manufacturing Platform
- Based on technologies for convergence and optimal operation of renewable energy systems
- Total Engineering & Construction for clean environment
ICT Based Smart Factory
- Automated data collectionFacility ↔ System Auto I/F
- Visualizing production sitesReal-time production status monitoring
- Automated logistics and facilitiesOptimized production and manpower saving
- Real-time lot trackingReal-time tracking for production history
- Real-time quality controlQuality factor monitoring/analysis
Best Solution for Energy Independence
3Road Map for Smart Factory in Yongin Site
2016.06Manual Input/Analysis
- Manual operations
2017.11Automated Collection
- Computerized production plan control
- Plan/performance sync control
- Material to packaging tracking control
- Quality/facility information collection
- Real-time SPC application
2018.11Automated Control
- Recipe based production implementation
- Facility control (Interlock)
- Real-time production status monitoring
- System based production progress control
- Productivity analysis
2019.11Automated Analysis
- Advanced process control (APC)
- Real-time process condition tuning
- Advanced statistical analysis (mining)
2020.11Automated Operation
- Varying yield projection recipes
- Settling automated operation/logistics standard
- Internalizing analysis/control logic facilities
- Applying process factors for product design in advance
4Past & Present of smart factory
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- Connected rivets with air hand tools (low productivity)
- Omissions in connection, rivet residues causing pollution in workplaces
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- Manual return of items weighing 100 to 700kg
- Increased personnel and lower productivity, potential safety accidents
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- Repeated manual works for items weighing 30 to 60kg
- Potential safety accidents due to excessive burden on musculoskeletal system and lower productivity
Productivity innovation by automation and rationalization
Establishing smart factory by means of process standardization, facility automation and ICT technology